Comprehensive Thermal Utility Operations

Boiler Operation & Management

End-to-end steam infrastructure and plant O&M services. Choose from 5 tailored steam cost contract models, zero-capex BOOT setups, and rigorous daily KPI performance governance.

5 Models
Customized Steam Cost Contracts
₹0 Capex
BOOT Steam Infrastructure Setup
24 x 7
Certified IBR Operation & Supervision
15 Days
Post-Consumption Flexible Credit Cycle
Core Flagship Partnership

Steam Cost-Based Operation & Maintenance Contracts

Most manufacturing facilities purchase fuel, deploy technicians, buy emergency spares, and hope their net steam cost stays viable. With Taranjot Energy Solutions (TESPL), you buy steam per metric tonne. Invoicing is calculated strictly from daily certified steam generation flow transmitters. Our incentives align 100% with your output: we are rewarded for reducing fuel waste, raising thermal efficiency, and maximizing boiler uptime.

Flexibility First

The 5 Industrial Contract Models

Applies across Indian Coal, Imported Coal, and Agro-Biomass
Targeted Scope

2. Need Specific Model

Tailored operational deployment where TESPL provides skilled operating manpower and fuel supply linked to specific client KPIs.

  • Customized fuel supply & testing
  • Specialized boiler operations team
  • Pre-defined uptime & pressure milestones
  • Client handles general plant utilities
Billed on steam flow & agreed KPI benchmarks
Efficiency Backed

3. Ratio Guarantee Based

Coal or biomass is supplied at a contracted Steam-to-Fuel Ratio (SFR) with guaranteed steam output per tonne of fuel consumed.

  • Contractually guaranteed SFR benchmark
  • Efficiency penalties / bonuses on fuel use
  • Technical supervisory team deployed
  • Ideal for high-consumption process plants
Invoiced on coal supplied + fixed manpower fee
Hybrid Integration

4. Manpower Specific

TESPL manages guaranteed fuel supply and deploys core shift supervisors and control engineers while integrating with client crews.

  • Guaranteed fuel procurement & delivery
  • Core shift supervisors & safety officers
  • Utilizes client's existing on-site labor
  • Smooth protocol transition
Invoiced per MT of steam produced
Zero Capex Utility

5. BOOT Contract Model

Complete new boiler plant engineered, installed, owned, and operated by TESPL on your premises with full steam guarantee.

  • Zero upfront capital expenditure
  • State-of-the-art automated boiler installation
  • 10-year turnkey operation & maintenance
  • Asset transfers to client at contract end
Flange-metered monthly steam rate billing
Commercial Terms

Transparent Safeguards

Built-in protections documented in our institutional proposals (Slides 10, 20–25):

  • 15-Day Credit Cycle post-steam billing
  • Index-Based Pricing: Market-linked coal adjustments
  • Low-Load Curve: Fair agreed formula for <75% load
  • Fuel Switching: Freedom to move to biomass
3-Year renewable standard partnership

Standard Battery Limits (Proposal Slide 18)

Water Circuit: Inlet of DM/RO plant up to boiler economizer
Steam Circuit: Up to main steam (MS) flow transmitter
Feed Water Circuit: Deaerator make-up valve to boiler at 195°C
Flue Gas & Ash: Dust extraction through wet scrubber to chimney
Capital Freedom

BOOT — Build, Own, Operate, Transfer

Building a modern high-efficiency boiler utility requires heavy upfront capital (¥15 Cr – ¥40 Cr), specialized engineering, IBR approvals, and ongoing operating risks. Under our BOOT model, Taranjot Energy absorbs 100% of the project capital, engineers, commissions, and operates the utility plant on your premises, supplying metered steam at a performance-guaranteed price.

1. Build
TESPL handles turnkey engineering, procurement, civil foundations, piping, instrumentation, and IBR statutory clearances. Zero capital expenditure required from you.
2. Own
TESPL retains full asset ownership, depreciation responsibility, insurance, major overhauls, and replacement liabilities throughout the 10-year term.
3. Operate
24/7 round-the-clock operation by certified IBR engineers, fuel management, water chemistry control, preventive maintenance, and guaranteed steam availability.
4. Transfer
Upon contract completion, the fully operational, overhauled, and certified boiler asset is seamlessly transferred into your company's ownership with zero debt.
Working Capital Protection

Preserve bank credit facilities and equity for core production capacity expansion rather than ancillary steam boilers.

Guaranteed Steam SLA

Contractual penalties on pressure drops, temperature fluctuations, or availability deficits ensure your factory lines never stop.

100% Tax Efficiency

Steam purchases are treated as 100% deductible operating expenses (OpEx) with full GST input tax credit offsetting.

Complete Operational Governance

Performance Monitoring & KPI Reporting

What gets measured gets improved. As detailed in our institutional proposals (Slides 12, 13, 19 & 28), TESPL implements a transparent, data-driven governance framework. Operating logs, fuel consumption ratios, water chemistry analysis, and availability calculations are systematically reviewed to maintain peak thermodynamic efficiency.

Parameter Tracked Frequency Standard Benchmark Action & Accountability
Boiler Uptime & Steam Parameter Compliance Daily Constant pressure & temperature at MS flow transmitter Recorded continuously on DCS / SCADA shift log sheets
Number of Trippings & Stoppages Daily Zero unplanned outages during active production Immediate shift engineer root-cause log & corrective fix
Downtime Due to Tripping Daily Resolution within pre-agreed SLA window Tracked daily; compensated if contractual limits breached
Equipment Failure & Vibration Analysis Weekly Zero bearing overheating; baseline vibration specs Weekly condition monitoring across ID/FD fans and feed pumps
Equipment Availability Review Monthly Calculated Phase-wise against pre-agreed PM schedule Formal Monthly Operations Report presented to plant head
Safety Control & Trip Testing At Shutdowns 100% positive trip action on water level / high pressure Mandatory safety checklist prior to restart after any outage
Full Comprehensive Safety Audit (EHS) Annually Zero lost-time injuries (LTI); strict audit compliance Joint review of work permits, JSA, near-miss logs & PPE

Reporting Rhythm & Reviews

Daily:
Operating parameters, fuel consumption, steam generation, shift logs.
Monthly:
Operations report with thermal efficiency analysis, SFR trend, availability review.
Quarterly:
Strategic review, fuel index calibration, spares forecast, root-cause recommendations.
Annually:
Comprehensive plant performance audit, major overhaul planning, cost benchmarking.

EHS Safety Management (Slide 13)

Work Permit System: All hot/cold tasks authorized prior to work.
Near-Miss Logging: Rigorous tracking to proactively prevent incidents.
Job Safety Analysis: JSA mapped for all high-pressure systems.
100% Certified PPE: Safety shoes, helmets & gear provided by TESPL.
Equipment Systems Covered
80 TPH AFBC Boilers Fuel Handling Plants (CHP/FHP) Ash Handling Systems (AHP) Wet Scrubbers & Bag Filters Steam Turbines & Co-Gen
Optimize Your Factory's Steam Generation

Ready for a Customized Steam Cost Proposal?

Schedule a plant feasibility walk-through or share your current boiler capacity and fuel data to receive our detailed commercial proposal.

Request Steam Cost Proposal Chat with O&M Director